MMAT 243

Introduction to Structure, Properties, and Processing

of Materials I

Fall 2003

Tue-Thu 11 am - 12:15 pm, WOOD 329 (Only on 26th Aug.) IMS 159 (From 28th Aug. onwards)

 

 

Catalog Data

MMAT 243, Introduction to Structure, Properties, and Processing of Materials I. First semester, 3 credits.

 

Co-requisites: CHEM 128, MATH 116. Not open for credit to students who have passed MMAT 201. Open to sophomores.

 

Principles underlying the selection of materials and the characterization of micro- and atomic structure will be introduced, with emphasis on atomic and molecular structure, crystallography, solid solutions, binary phase diagrams, mass transport, cross linking, entanglement, and the relation of microstructure to properties

 

 

 

Textbook

Materials Science and Engineering: An Introduction, by W.D. Callister, Jr., 6th edition, John Wiley and Sons (2003), ISBN: 0471135763.

 

 

References

Class notes

 

 

Instructor

Pamir Alpay, Assistant Professor, Metallurgy and Materials Eng.

Rm. 153, IMS (Gant Science Complex), click here for directions.

Voice: (860) 486-4621

e-mail: p.alpay@ims.uconn.edu

http://www.ims.uconn.edu/~alpay

 

 

Lab Projects

None

Computer Usage

At the discretion of the student

ABET Category Content

Engineering Science: 1.8 cr (60%), design: 1.2 cr (40%).

    

 

Course Outline and Schedule

Schedule of Exams and Homeworks

Grading

Homeworks and Exams 

 

 

Homework and Solutions

 

 

Homework #1   

Solution HW#1

 

Homework # 2

Solution HW#2

 

Homework # 3

Solution HW#3

 

Homework # 4

Solution HW#4

 

Homework#5

Solution HW#5

 

Homework # 6

Solution HW#6

 

Homework # 7

Solution HW#7

 

 

 

Study Guides for Exams

Study Guide #1

 

Study Guide#2

 

Study Guide#3

 

Key-Quiz #1

 

Key-Quiz #2

 

 

Additional Course Materials

Introduction

Point Defects

Phase Diagrams

Heat Treatment of Steels

 

Course Outline and Schedule

 

Week

Date

Subject

Chapter

1

Aug. 26-Aug28

Introduction, classification of materials, atomic structure and bonding

1, 2.5-2.8

2

Sept. 2 - Sept. 4

Crystal structures, density calculations, APF, directions and planes

3.1-3.9

3

Sept. 9 -Sept. 11

Close-packed crystal structures, linear and planar atomic densities, ceramic crystal structures, x-ray diffraction

3.10-3.15

13.1-13.4

4

Sept. 16-Sept. 18

Point defects, dislocations, grain boundaries, metallography

4.1-4.10

5

Sept. 23-Sept. 25

Mechanical properties, stress-strain behavior, hardness, Quiz 1

6.1-6.6

6

Sept. 30-Oct. 2

Mechanical properties (cont.)

plastic deformation and twinning

6.7-6.12

7.2-7.7

7

Oct. 7-Oct. 9

Strengthening mechanisms, recovery, recrystallization, grain growth

7.8-7.13

8

Oct. 14-Oct. 16

Fracture mechanics,

fatigue, creep

8.1-8.10

8.13-8.16

9

Oct. 21-Oct. 23

Diffusion.

5.1-5.6

 

10

Oct. 28- Oct. 30

Gibbs phase rule, phase diagrams: isomorphous systems, Quiz 2

9.1-9.6, 9.12

9.7-9.10

11

Nov. 4-Nov.6

Phase diagrams: eutectic systems, Fe-C system, non-equilibrium phases

9.13, 9.14

10.1-10.4

12

Nov. 11-Nov. 13

Nucleation and growth, heat treatment, hardenability

10.5-10.9

11.1-11.5

13

Nov. 18-Nov. 20

Precipitation hardening, Quiz 3

11.7-11.9

14

Dec. 2 - Dec. 4

Conclusions, presentation of term projects

 


Schedule of Exams and Homeworks

 

 

Exams

 

q       Quiz 1: Sept. 25, 2003 11:00 am IMS159

q       Quiz 2: Oct. 30, 2003 11:00 am IMS159

q       Quiz 3: Nov. 20, 2003 11:00 am IMS159

q       Final Exam: Time and place TBA

 

 

Homeworks

 

q       Sept. 2, HW1 (bonding)

q       Sept. 09, HW1 due, HW2 (crystal structures)

q       Sept. 16, HW2 due, HW3 (XRD, defects)

q       Sept. 28, HW3 due, HW4 (mechanical properties)

q       Oct. 5, HW4 due

q       Nov. 4, HW5 due (plastic def., strengthening mech.)

 


 

 

Grading

                 

                 

Homeworks

20 %

Quizzes

15 % of each = 45 %

Term Project

15 %

Final Exam

20 %

 

Homeworks: 

 

All homeworks will be posted only on the class web site:

 

http://www.ims.uconn.edu/~alpay

 

Homeworks will consist of 3-4 problems. Homeworks will be accepted a maximum of one week late but they will receive a maximum grade of 50 %. Remember that the exams draw heavily from homeworks. Solutions of the homeworks will be posted on the course web site.

 

Exams:

 

All exams will be closed book and notes. Bring calculator and ruler to all exams. Pertinent data, tables, and values for physical constants will be provided. Formulas will NOT be provided. You are expected to remember key formulas. All Quizzes will be held during the class and will last 75 minutes. Study guides will be provided before each Quiz. 

 

The final exam will be an open book, take-home exam. It will be made up of questions covering ALL the subjects covered during the semester. 

    

If you miss a Quiz without either a certified medical excuse or prior instructor approval, you may take a make-up exam near the end of the semester. One make-up test will be given. If you have certified medical excuse or prior instructor consent, the instructor will deal with you individually.

 

 

 

 

 

 

 

 

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p.alpay@ims.uconn.edu       Last updated on 09/02/03